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Field Failure Analysis NDT DT Testing

Field Failure Analysis — NDT & DT Testing

Girik Corporation Pvt. Ltd. provides comprehensive Field Failure Analysis services using both Non-Destructive Testing (NDT) and Destructive Testing (DT) methods including macro sectioning. Our expert engineers identify the precise root cause of weld joint and component failures — then deliver proven corrective solutions that eliminate rework, extend component life and improve long-term quality performance.

Root Cause Analysis — NDT & DT Testing with Macro Sectioning

Our Field Failure Analysis Services

From initial failure investigation through to verified corrective action — a complete end-to-end service that eliminates recurring failures and improves weld joint reliability across your production.

Finding Failure Root Cause
Finding the Failure Root Cause

Systematic investigation using NDT & DT methods, macro sectioning and metallurgical analysis to precisely identify the root cause of weld joint or component failure — no assumptions, only evidence-backed findings.

NDT & DT inspection

Macro section examination

Evidence-based root cause report

Fix Problem After FEA Analysis
Fix the Problem After FEA Analysis

Once root cause is confirmed, Finite Element Analysis (FEA) is applied to model stress and load behaviour. Engineering-backed corrective solutions are then developed and validated before shopfloor implementation.

FEA stress modelling

Solution design & validation

Corrective action planning

Improve Weld Joint Life
Improve the Weld Joint Life

Targeted improvements to welding parameters, joint design, material selection and process controls — engineered to maximise fatigue life, reduce stress concentrations and extend the service life of critical weld joints.

Parameter optimisation

Joint design improvements

Extended fatigue life

Rework Elimination Solution
Proper Solution for Rework Elimination

Practical, shopfloor-proven corrective actions that target rework at source — from revised WPS and welder training to process control improvements that deliver measurable reductions in rejection and rework costs.

WPS revision & controls

Shopfloor process fixes

Measurable rework reduction

Welding Audit Certification Service
Welding Audit Certification Service

Structured welding audit and certification service to verify that corrective actions are effective, processes are controlled and your facility meets the required quality and compliance standards for customers and regulatory bodies.

Post-fix verification audit

Compliance certification support

Customer & regulatory sign-off

NDT & DT Testing — What We Use

Our failure analysis laboratory deploys the full spectrum of Non-Destructive and Destructive testing methods to examine every aspect of a failure — from surface defects to internal discontinuities and metallurgical anomalies.

Ultrasonic Testing UT

Field Failure Analysis — Complete Service Scope

01
Field Failure Analysis through NDT & DT Testing

Comprehensive failure investigation using Non-Destructive Testing (UT, RT, MPT, DPT) and Destructive Testing with macro sectioning to diagnose weld and component failures accurately.

02
Finding the Failure Root Cause

Systematic evidence-based root cause investigation — combining test data, macro section results and process review to identify exactly where and why the failure occurred.

03
Fix the Problem with Proper Solution After FEA Analysis

Finite Element Analysis (FEA) modelling of stress, load distribution and failure mode — followed by engineering-backed corrective solutions that are validated before implementation.

04
Improve the Weld Joint Life

Targeted recommendations on welding parameters, joint geometry, filler material and heat input to maximise the fatigue life and structural integrity of critical weld joints.

05
Proper Solution for Rework Elimination

Shopfloor-proven corrective actions targeting rework at source — revised WPS, process controls and welder training to deliver measurable, sustained reductions in rejection and rework costs.

06
Welding Audit Certification Service

Post-corrective welding audit and certification to verify the effectiveness of all implemented solutions — ensuring full compliance with customer, quality system and regulatory requirements.

Why Choose Girik for Field Failure Analysis

NDT & DT Expertise

Our engineers are qualified in multiple NDT disciplines and DT methods — bringing the right technique to every failure, from surface crack detection to full macro section examination and FEA modelling.

Shopfloor Experience

Unlike pure laboratory services, our FFA team brings deep manufacturing and welding shopfloor experience — connecting test findings directly to practical, implementable solutions on your production floor.

Full Documentation

Every analysis produces a complete documented report — test data, macro photographs, root cause statement, corrective actions and audit evidence — ready for customer submission and quality system records.

Audit & Certification Support

We don't just analyse and report — we support your team through the full corrective action cycle, including welding audit certification to confirm that solutions are effective and compliant.