Girik Corporation Pvt. Ltd. provides comprehensive Field Failure Analysis services using both Non-Destructive Testing (NDT) and Destructive Testing (DT) methods including macro sectioning. Our expert engineers identify the precise root cause of weld joint and component failures — then deliver proven corrective solutions that eliminate rework, extend component life and improve long-term quality performance.
From initial failure investigation through to verified corrective action — a complete end-to-end service that eliminates recurring failures and improves weld joint reliability across your production.
Systematic investigation using NDT & DT methods, macro sectioning and metallurgical analysis to precisely identify the root cause of weld joint or component failure — no assumptions, only evidence-backed findings.
NDT & DT inspection
Macro section examination
Evidence-based root cause report
Once root cause is confirmed, Finite Element Analysis (FEA) is applied to model stress and load behaviour. Engineering-backed corrective solutions are then developed and validated before shopfloor implementation.
FEA stress modelling
Solution design & validation
Corrective action planning
Targeted improvements to welding parameters, joint design, material selection and process controls — engineered to maximise fatigue life, reduce stress concentrations and extend the service life of critical weld joints.
Parameter optimisation
Joint design improvements
Extended fatigue life
Practical, shopfloor-proven corrective actions that target rework at source — from revised WPS and welder training to process control improvements that deliver measurable reductions in rejection and rework costs.
WPS revision & controls
Shopfloor process fixes
Measurable rework reduction
Structured welding audit and certification service to verify that corrective actions are effective, processes are controlled and your facility meets the required quality and compliance standards for customers and regulatory bodies.
Post-fix verification audit
Compliance certification support
Customer & regulatory sign-off
Our failure analysis laboratory deploys the full spectrum of Non-Destructive and Destructive testing methods to examine every aspect of a failure — from surface defects to internal discontinuities and metallurgical anomalies.
Comprehensive failure investigation using Non-Destructive Testing (UT, RT, MPT, DPT) and Destructive Testing with macro sectioning to diagnose weld and component failures accurately.
Systematic evidence-based root cause investigation — combining test data, macro section results and process review to identify exactly where and why the failure occurred.
Finite Element Analysis (FEA) modelling of stress, load distribution and failure mode — followed by engineering-backed corrective solutions that are validated before implementation.
Targeted recommendations on welding parameters, joint geometry, filler material and heat input to maximise the fatigue life and structural integrity of critical weld joints.
Shopfloor-proven corrective actions targeting rework at source — revised WPS, process controls and welder training to deliver measurable, sustained reductions in rejection and rework costs.
Post-corrective welding audit and certification to verify the effectiveness of all implemented solutions — ensuring full compliance with customer, quality system and regulatory requirements.
Our engineers are qualified in multiple NDT disciplines and DT methods — bringing the right technique to every failure, from surface crack detection to full macro section examination and FEA modelling.
Unlike pure laboratory services, our FFA team brings deep manufacturing and welding shopfloor experience — connecting test findings directly to practical, implementable solutions on your production floor.
Every analysis produces a complete documented report — test data, macro photographs, root cause statement, corrective actions and audit evidence — ready for customer submission and quality system records.
We don't just analyse and report — we support your team through the full corrective action cycle, including welding audit certification to confirm that solutions are effective and compliant.